In July 2015, Furuit installed tens of millions of dollars in the introduction of the Italian valve press automation line and special machine assembly line has entered the trial operation phase. This means that the company has taken a new step in the intelligent production of cryogenic valve components. Also marking the (domestic) low-temperature valve parts industry's most advanced level of intelligent production line system will soon be born.

Valve automation assembly line settled in Furui equipment
Valve automation assembly line settled in Furui equipment

It is reported that the professional equipment of the assembly line is Furui Te equipment installed according to the production process and manufacturing process of the low-temperature bottle valve tailored by the Italian manufacturer for the manufacture of cryogenic bottle valve seven series of products. From the punching line cutting, cutting, sandblasting, to the machine processing machine to complete the finished products, are completed by the conveyor belt and robotic arm to achieve automatic cutting of parts and components, fully automatic adjustment of the material feed rate and real-time adjustment of the amount of sandblasting The process; special robots on the assembly line can also through the visual system for loading and unloading, the use of tool wear monitoring software, to achieve automatic product intelligent operation, and has the robot automatic alarm and timely pause function.

By automating the assembly line system and key equipment, components that meet the technical requirements can be stably produced, manufacturing accuracy is higher, product appearance consistency is better, and its production efficiency and product quality are significantly optimized. The labor cost can be reduced to 20%. The consumption of different products can be reduced by up to 37% per month. The qualified rate of product manufacturing can reach 99%. The monthly production doubles on the original basis, and the intelligent and automated production of product components is fully realized. In addition, the advanced nature of the new production line equipment also effectively reduces smog and dust pollution in the production process of parts and components, saves energy and protects the environment, and effectively optimizes the working environment for employees.

As the leading one-stop equipment provider in the LNG industry, the company has been actively responding to the call for the national intelligent development of industrial informatization, increasing scientific research and equipment investment. The implementation of the automated assembly line system to promote machine substitution is a matter of Advanced quality management philosophy, is committed to provide users with more reliable products and services. This move represents a solid step forward in the company’s modern manufacturing approach under the Industry 4.0 strategy. Underpinning the essence of smart manufacturing and digital technology, it continues to help “Furiui Manufacturing” to “Fu Rui Zhi Zhi”. "The transformation and upgrading.

Closed Cooling Tower

Why say closed cooling tower is energy saving and environmental protection equipment, more and more users are using this kind of equipment to replace the original equipment (open tower), we can through data analysis and comparison, the two energy data accounting can be obvious. Energy consumption is basically two major aspects, one is water, the other is electricity. Both are energy costs that no cooling tower can escape, unless you leave the equipment on.

First of all, look at the consumption of water. Water is generally consumed in two aspects. One is the flying overflow after spraying, and the other is the evaporation consumption of water.

Let's look at the open cooling tower, the spray water of the tower is basically between two and three percent of the overflow rate, if we according to the daily operation of 10 hours, excluding holidays, 280 days of operation. According to the actual open cooling tower flow of 6000 cubic meters per hour to calculate. 6000*2%*10*280= 336,000 tons of water, and the same closed cooling tower, its spray flying overflow is very small, because after all, the spray work is carried out in the tower, almost can be controlled in a few thousandths, we calculate according to 5 thousandths, the same is 10 hours of work, 280 days a year operation, To achieve the same cooling amplitude is basically 4,500 tons per hour of closed cooling tower is enough, then the calculation results: 4,500 *0.5%*10*280= 63,000 tons, it is not difficult to see, because of the different design structure caused by the waste of spraying water resources, more than 200,000 tons of terror. The bigger the pool of the open tower, the more wasted water, because the evaporation area increases, and the closed cooling tower has no pool, so the consumption here is zero. Judging from the price of a ton of water, just such a equipment, a year to solve the capital of hundreds of thousands of enterprises.

Let's look at the comparison of electric energy, electric energy is not different, because they are all through the same power equipment to operate the equipment, the power of the two is similar, the running time is the same, basically the energy consumption is about the same.

To sum up, for the closed cooling tower energy saving accounting can be strong to open the tower out, and, today are advocating energy conservation and environmental protection, this is the general trend, so the closed cooling tower is more and more favored by the majority of users.

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Wuxi Ark Fluid Science Technology Co., Ltd. , https://www.fangzhouarkfluid.com